Products

Feeder Tables

Uday make feeder tables are used for controlled feeding of sugarcane to the main cane carrier. As the density of the tangled cane is varied, feeder tables control the feed to the main cane carrier to avoid the shock loads on the preparatory devices. We offer complete range of cane handling & feeding arrangement for sugar mill. Our comprehensive range of cane handling equipment includes Cane Unloader, Feeder Table & Cane Carrier. Easy to operate these equipment provides long service life requiring minimum maintenance. We supply feeder tables of various size as per customer requirement and suitable to site layout. Some of the main popular sizes are 6 M wide and 7 M in length & 8 M x 8 M or 4 M x 5 M. We mainly use the quality components like chains, Gear boxes, Motors and VFDs. For the chain we use appropriate breaking load of the chain ranging from 40,000 Kg to 80,000 Kg. VFDs Drive (Variable Frequency Drives) are used to save the energy.

Cane Un-Loaders

Cane un-loaders can be classified in two types, first the sling type and the grab type. The purpose of un-loaders is to un-load the sugarcane from the vehicles. Selection of un-loader mainly depend on sugarcane harvesting method and vehicles used for transportation of sugarcane to the factory from cane fields. It can load cane in fields or at collection centers, stack up sugar cane in yard. Convenient bundles of Cane /Handle bagasse and can feed cane on to the Mill Carrier. We offer complete range of un-loaders with sling-bar, hydraulic de-hooking or hydraulic grab type system, for various loads. We offer them in capacities ranging in from 2 Tons to 20 Tons. Designed as per site condition & costumer requirement. 2 Motion, 3 Motion

Main Cane Carrier

Main cane carrier is a slat type conveyor which is used to transfer the cane from unloading area to fibrizer before the prepared cane is delivered to prepared cane rake carrier. The Cane carrier are available with ample carrier depth that facilitates to feed the required capacity. These machines are highly durable which can be further customized as per the need of customers. Completely made of steel, our sugar cane carriers have adequate Column & Support cane carriers both underground and over ground depending upon site topography and customer requirement for various sizes and length. Cane carriers with complete automation solutions.

Inter Rake Carrier

carriers is to transfer bagasse from preceding mill to the following mill. From our experience in up-gradation of existing sugar plants. We have supply and installed first, Belt, intermediate rake-type carriers suitable to existing layout like small, long distance type carriers with suitable designing of rakes and other associated accessories. We supply mill 40x80 with TRPF system Centre distance 10 mtr. Successfully running 7500TCD.

Cane Chopper & Leveller

It creates uniform Cane Mat / layer. Excess cane cuts and throws back. Choke less hood of unique design. Offering a wide range of Cane Leveller. These are made from high quality raw material. These are available in different specifications. Cane Chopper & cane levelers are the new age replacement for previously used cane kicker or cutter as it has various drawbacks like jamming & feed equity etc. To avoid such problems cane chopper & levelers are used to provide uniform feed Chopper is a cane preparatory device used for chopping the tangled Leveller further chops the cane, further increasing the density of the cane in the cane carrier.

Cane Fibrizer

Fibrizer is one of the most critical equipment in cane milling plant. Our Unique design for high speed drives to achieve maximum crushing & P.I. of 85 & above. Easy to install in existing cane carrier without much modifications. Statically & dynamically balanced with self balanced mounting hubs. It used for tearing the sugarcane in small fibers increasing the Index of Preparation (PI). Higher preparatory index results in higher extraction efficiency of milling plant. This also increases the bulk density of the prepared cane thereby increasing the capacity of the extraction plant. Absorbed power by milling or dewatering mills is reduced.

Uday make mill

Messchart Scraper Assembly is also fitted with bottom Stool which gets automatically adjusted while resetting the bottom rollers. Lotus Type ‘Toothed Under Feed Roller which can be provided on clients request Gives better compactness of cane blanket and avoid the slippage of cane. Rollers are hard faced with special arcing electrodes for roller roughening which helps to reduce the slippage of cane blanket. Uday make mill Apex angle is minimum and does not change even at much wider Deep Juice tray with sufficient slope to the juice gutter for reducing the cause of Jamming.

TRPF / GRPF Rollers

TRPF / GRPF milling system increases crushing capacity. We have specially developed our design for existing mills to install TRPF / GRPF without any modification in foundations, Drivers & Gearing. With long chutes & larger angle of contact uneven feed is regulated uniformly.

Swing Type Rope Coupling

Manufacturer and supplier of swing type rope coupling for sugar cane mill. Swing type rope coupling is the advanced concept for transmitting torque form gear to mill top. This coupling completely replaces the conventional tail bar & square coupling assembly. This coupling two half’s one of is driving and another is driven. The coupling directly connects the final speed reduces of the mill drive to the top roller of the mill. The first driving half part mounts on the final speed reduces output shaft square end & second driven half part mounts on the square end of the mill top roller. Advantages of Swing Type Rope Coupling

• Reduced torque & power consumption of mill.
• Improves extraction performances of the mill because of the floating of top roller. It installed on last mill it reduced final baggasse moisture.
• Mis-alignment between square end of the gear shaft and the top roller either due to tilting of the top roller or initial alignment error in installation is fully absorbed by the rope coupling.
• Breakage of crown pinion & top roller is completely eliminated
• Negligible maintenance.

Mill House Cranes

We had supplied E.O.T. mill house cranes ranging from 5 Tons to 50 Tons SWL capacities or it can be designed as per Clients Requirements. Over Head / EOT Crane is be designed and manufactured for class M5 duty as per IS: 807-2006 and IS: 3177-1999 and related Indian standard specifications. Each and every component is stage inspected before assembly. Workmanship is of best quality in accordance with modern workshop practices. Uday make crane shall be provided with a creep speed facility while hoisting at maximum capacity to allow the heavier loads shall be slowly and carefully handled. The crane operation shall be from ground floor through pendent push button station moving along with the crab/remote control operation. Inbuilt provisions for installation of GRPF/TRPF

Robert Evaporators

Robert Evaporator design improves juice processing rates and steam economy. Robert Evaporator designs improve performance for sugar mills and refineries that are dependent on vapour bleeding for juice heating or pan stage boiling. Robert Evaporators retain all the advantages of conventional design (large volume, simple construction, easy access for maintenance and cleaning), improved through extensive factory testing and design.

Batch Vacuum Pan

Evaporation rate is increases due to fast boiling Speedy & High circulation developed resulting of uniform grain size due to decrease tube length Boiling period of massecuite is minimize & hence pan capacity utilization increases considerably (i.e. Pan Capacity increases by 20-22%) Steam consumption reduced about 24-25% than high head pan Local controller or PLC based automation is provided for Batch Vacuum Pan for operation of the pan with minimal operator interference.

Cast Iron Shell Conventional Roller

We can manufacture complete rollers upto 1350mm and 3000 mm length Conventional type Roller having no perforation and can be used at any position The Best quality coarse grain Cast Iron material having Hardness
180 – 210 BHN Material should confirm to IS 11201:1985 Having Total : Carbon – 3.20% to 3.60% Silicon – 1.2% to 2.2% Phosphorus – 0.5% Sulphur – 0.15% Manganese – 2.20% to 3.20%

Cast Iron Lotus Rollers

The perforated Roller is a top Mill Roller having perforation, otherwise, it is identical to the ordinary Roller. It is completely interchangeable with ordinary top Roller. There is no need to change the Mill or the Cane preparation for installing a perforated Roller, It has hundreds of perforations at the face of Roller which fight re-absorbed Phenomenon, which is problem of Cane Mills. A good quantity of extracted Juice is re-absorbed by the expanding Bagasse when it leaves the Roll. The perforated Roller reduces re-absorption continuously by removing the juice under pressure at the perforation points. The Juice removal is extra from the juice removed in normal function of an ordinary Roller Advantages

• Thus perforated Roller transforms any Mill, old or new into a supper Mill BENEFITS.
• Grinding capacity increased by about 20%. This is limited by other factors such as boiling house capacity etc.
• The Bagasse moisture is reduced by 2 to 4 points.
• Increased Juice extraction by 10% at the perforated Roller Mill On heavily loaded mills the extraction had increased by 15%.
• By installing perforated Roller on last Mill, 1% boiler efficiency can be increased for every 2% reduction in bagasse moisture Advantages of Perforated Roller.

TRPF / Perforated Rollers

These are used to increase the field of the mill and reduce the slippage of cane during crushing and increase the capacity and are fabricated with steel and have more tensile strength